Factory Images
Factory Details
Production Line
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| High-efficiency production driven by precision engineering and rigorous quality standards. |
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1. Melting & Precision Feeding
Raw materials (sand, soda ash, and limestone) are melted at 1600°C in our fully automated furnaces. The molten glass is then precision-cut into equal-sized "gobs," with weight and timing digitally controlled to ensure consistency for every batch. |
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2. IS Machine Forming (Individual Section)
Using state-of-the-art IS Machines, the glass gobs are blown or pressed into their final shapes. This high-speed process allows for complex designs while maintaining tight dimensional tolerances.
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3. Dual-End Surface Coating
To protect the glass from micro-scratches and friction during transit, we apply a Dual-Coating System:
Hot-End Treatment: Strengthens the glass surface immediately after forming. Cold-End Treatment: Adds a protective lubricant layer to prevent scuffing and improve "scratch resistance." |
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4. Controlled Annealing (Lehr Process)
Every bottle passes through an Annealing Lehr—a precision-controlled kiln that reheats and slowly cools the glass. This crucial step eliminates internal stresses, preventing spontaneous breakage and ensuring maximum structural durability.
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5. Multi-Stage Quality Inspection
Leveraging the 6-Stage QA Protocol, we use automated vision systems and manual audits to detect structural flaws, ensuring a market-leading breakage rate of less than 0.1%.
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6. Artisanal Deep Processing (Post-Production)
Transform standard glass into premium packaging with our in-house decoration suite:
Techniques: Engraving Screen Printing Spray Painting Electroplating Baking Frosting |
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7. Automated Palletizing & Logistics
Finished products are managed by Automatic Palletizers for secure, high-density stacking. This ensures safe warehousing and robust packaging that withstands the rigors of international shipping.
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Your Integrated Partner: From Prototype to Mass Production
At Zibo Creative, we bridge the gap between creative concepts and large-scale reality. Whether you need cost-effective unit mold development for rapid prototyping or high-capacity mass production backed by industry-leading technology, we deliver with precision. Our commitment to transparent communication and tailored service ensures that your project is not just a product, but a market success. |
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